A More Manly Cigar Box Transformation



I was getting tired of carving flowers into empty wooden cigar boxes and transforming them into jewelry boxes and tea caddies.  I needed to make something more manly; something a man could appreciate.  I wound up making a box for my son-in-law for Christmas.  A woman puts her “stuff” in a jewelry box.  A man puts his “stuff” into a…valet box, or utility box, or something. I guess it doesn’t have an official name.

The design is a Celtic snake which is an adaptation of a tattoo design.  That’s manly.  I call it the Snake Box…very manly. The cigar box is made in Honduras using sapele wood, which is native to Africa.  Sapele is pretty nice to carve, sort of like mahogany, but it can get splintery in spots.  You also might run into hard knotty areas and irregular grain patterns. Most of the side pieces of these cigar boxes are made of quarter sawn sapele which usually shows a brilliant ray pattern.

After carving and sanding, I used an Ebony stain to darken the recess area.  I then stained the entire box with a Golden Oak stain.  I lightly sanded all the raised areas of the design to give added highlights.



I made the interior trays entirely from wood from other scrap cigar boxes.  The sides are Spanish cedar and the bottoms are thin plywood.  It is not shown here, but I left the cigar manufacturer’s imprinting and brand on wood on the bottom of the trays.  It sort of keeps a connection with the original use as a cigar box. It says “Made in Honduras” and “Hecho a Mano”.  I added small wooden feet, which helps the transformation from an ordinary cigar box to handsome valet box.

I used a maroon felt with an alligator skin pattern, adding to the manly look.  The top tray slides back and forth over the bottom tray to expose or hide the bottom compartments.



If, like me, you are tired of carving flowers, find a Celtic tattoo pattern and carve something manly.

Christmas Traditions, Symbolism, Religious Tolerance…and Trees and Wood

At this time of year, it seems that anyone who can type words on a keyboard gets involved with controversial issues. Some Christians say that Christmas is really a pagan holiday. I’m amazed by how much is written on the internet regarding this subject. These anti-Christmas Christians say that the holiday is based on the Roman festival of Saturnalia and the Celtic Yule and the Winter Solstice. They say that the Christmas Tree itself comes from the Babylonian pagan Nimrod, whose followers believed that, on his birthday, December 25th, an evergreen tree would spring forth from a stump and bear presents. “Not so”, say other Christians. The Christmas Tree tradition comes from the Paradise Tree used in the old mystery plays of 16th century Germany. A play was performed on December 24th, the feast day of Adam and Eve, and the tree represented the tree from the Garden of Eden. It was adorned with red apples and later small white wafers to symbolize the Eucharist, the body of Christ. These apples and wafers gradually evolved into fruits and cookies and then into the ornaments we see today. And what about St. Boniface. Supposedly he cut down the Tree of Thor in the German town of Geismar in the early 700’s. Later a fir tree grew among the roots of the old oak. He is reported to have said: “Let Christ be the center of your households and use the fir tree as a symbol of Christianity.” Now I’m really confused.


Ah, but just calling it a “Christmas Tree” can be offensive to some other religions, so in 2005 the city of Boston renamed the spruce tree used to decorate the Boston Common a "Holiday Tree" rather than a "Christmas Tree". The name change drew a poor response from the public and was changed back to "Christmas Tree" after the city was threatened with several lawsuits.

If the Christmas Tree is considered to be pagan by some Christians, you can just imagine what they think about the Yule log. Burned at the time of the Winter Solstice to welcome the return of the Sun God, it has roots in Nordic, Celtic and Roman religions. In Slavic traditions, the log is called Badnjak, and it has become part of a totally Christian ritual. In both the Roman Catholic Croatian tradition and the Orthodox Serbian tradition, an oak log is cut with great ceremony on Christmas Eve morning and then brought into the house. There are elaborate prayers and blessings tying the symbolism of the burning log with the coming of Christ. The Serbian tradition includes priests burning oak saplings on a large fire in the public square. It’s interesting to consider that both sides in the Bosnian Conflict during the 1990’s must have celebrated the same Christmas Eve religious tradition while they were trying to kill each other. Sort of like the Germans and the Allies singing Silent Night together across the trenches during World War 1.

Orthodox priest places the badnjak on the fire during Christmas Eve celebration.

Wood and trees indeed play an important part in many Christmas traditions. But what does it all mean? Should we really use fuzzy historical details and twisted logic to segregate our beliefs from those of others? This special time of year is too wonderful to separate ourselves into “us and them”. Can’t we all just join hands, dance around the tree, or sit around the fire and focus on all that we have in common rather than the few things that separate us? Can’t we just celebrate in peace? Jesus, the Prince of Peace, would like that, I’m sure.

I wish you all a very Merry Christmas!

Colorful Carved Coffins of Ghana



In one of my previous posts, I talked about wood carving in Ghana.  There is another important expression of wood craftsmanship in Ghana that should also be mentioned.  I’m talking about hand-crafted wooden burial coffins, in the shape of everything from a Coke bottle to a Mercedes.  This colorful art form is unique to Ghana.

For most tribal cultures in Ghana, especially the Ga people from around Accra, funerals are not only a time of mourning, but also a time of celebration.  They can last a week with food and music and every relative and friend in attendance.  The people believe that their departed loved one is moving to another life, and they make sure they do it in style.



In the 1960’s a creative carpenter named Seth Kane Kwei started making custom designed fantasy coffins which were called Abebuu adekai (" boxes with proverbs ") by Ga people.  The concept became very popular and the construction of these coffins is still carried on today by relatives and former apprentices of Kwei in a number of wood shops scattered around southern Ghana.  The coffins are designed to represent an important aspect of the deceased person’s life.  It may be a taxi cab, if the person was a driver; or a fish if the person was a fisherman.  It may be symbolize the person’s hobby, pet or even a vice like a bottle of beer or a cigarette. 



The coffins are custom-made and can take up to three weeks to complete.  During that time the deceased person is kept in a refrigerated morgue.  Most coffins are usually made from a light, inexpensive wood such as wawa or alstonia boonei (cheese wood).

These special coffins are works of art, built by skilled carpenters; designed and finished by talented wood artists. Unlike many works of wood art that remain visible for centuries; these wood creations are buried with the deceased, never to be seen again. It is truly art for the moment, transitory art, like Tibetan Buddhist sand paintings. Each coffin is returned to the same earth that nourished the original tree which gave the wood to build the coffin. The cycle is complete.


The concept of hand-worked wood returning to the earth is the same for any wooden coffin, whether it is Ghana or an old cemetery here in the United States. The wood decays in the ground and a new tree grows, but the skill of the wood craftsman remains constant through all generations.

Not Ghana, but the Moravian Cemetery, Bethlehem, PA



Good Wood

Alpha Box
cherry, redwood lace burl, and mahogany trim

If you have been reading my blog, you must realize that most of the wood I use in my creations is found wood. The old silver maple tree that was cut down in the back yard several years ago has provided many spalted maple boxes and spoons. The apple tree provided a nice walking stick. And the trunk of the huge old cedar shrub was cut into pieces for many different projects. Call me cheap, but I hardly ever spend money to buy "good wood".

During last year’s excursion to a woodworking expo, I was tempted by a wood vendor with beautiful wood for sale. I succumbed to the temptation and purchased some good wood.  I bought some nice cherry planks and a small, expensive piece of redwood lace burl. I planned on making my first constructed box using those power tools in my workshop that make very loud intimidating whining sounds. I’m talking about the table saw and the router table. These tools demand a certain respect since they can change your anatomy and send you to the emergency room in the blink of an eye. Up until now I have been using less harmful tools, like a small band saw, a drill press and carving gouges. These tools also require careful use, but they are nowhere near as fearful as the hungry rotating blade of the table saw.

I read books on box making, and I used some of the suggestions in the books, but as usual, I found my own ways of doing things. I took my time, and measured carefully. I’m pretty pleased with the result, which I named the Alpha Box. Of course there are several small flaws that are probably hardly noticeable to most people, but seem very obvious to me.

I learned that I still have a lot yet to learn about finishing wood. I learned that setting the hinges takes more time than building the pyramids. And I learned spending some money on good wood really improves the overall look of even my first attempt at a constructed box.

The Other Golf

During recent hikes into the woods, I found several nice pieces of wood that I plan on turning into carved walking sticks. I was also playing golf at the time. No, it wasn’t that my golf balls were slicing deep into the woods. I wasn’t even using any golf balls. My sons and I have discovered disc golf.


Forget Big Bertha drivers for over $300. Three throwing discs and a carrying bag will cost you about $60, and that’s all the equipment you will need. Forget $80 greens fees. Disc golfing is free. The set courses are in public parks and woodland preserves.

My sons and I have been playing on local courses. I find the sport very enjoyable and rewarding, even though I’m not very good at it. Perhaps it’s the “hiking in the woods” aspect of the sport that appeals to me. We have played on a local course which makes its way up and down hills through an open forest on a mountaintop. Even if you are staying on the course, you are walking over rocks and small logs. If your disc spins off course, you will find yourself rambling through bushes and thickets. No manicured fairways and “carpet” greens. It’s my kind of golf course.

Teeing off through the trees

For me, there has been the added benefit of finding nice pieces of wood for carving when I’m traipsing through the woods.  What could be better?  A competitive sport of skill which costs next to nothing, and a chance to acquire some found wood for creative projects. 

Wood Carving in Ghana

"I am coming to cut you down and carve you, receive this egg and eat…do not let the iron cut me, do not let me suffer in health.

…a prayer said by a carver to the spirit of the tree.

Documented by Prof. R.S. Rattray in a thesis “Religion and Art in Ashanti” (1927)

my souvenirs

Many years ago, I had the opportunity of spending a week in Accra, Ghana on business.  Like a typical tourist, I brought back a few carved wooden souvenirs. Not until recently did I become aware of the extent of woodcarving in Ghana and its importance to the economy of the country.

Wood carving is done throughout Ghana, but it is mostly centered in the Ashanti region just north of Accra.  The small villages of Aburi and Ahwiaa are mentioned often on the web as wood carving centers.  The wood carving tradition was always an important part of the culture of  the ethnic Akan people who, for centuries, have occupied all of Ghana and part of the Ivory Coast.

modern Ghana sculpture

Today, Ghanaian wood carvers produce an endless variety of figurines and plaques for the tourist trade, or for export to other countries.  Some are cleverly designed with modern African figures and animals.  If you go back 100 years or more, however, you wouldn’t see such individual creativity.  In the old days, carving was done as a communal, not individual, form of expression.  Deviation from community accepted standards and designs was tabooed.  Carving was done under the strict direction of clan leaders, and was totally done by men.  Not every man carved.  The carvers were seen as a privileged minority endowed with special skills from God.  They even had their own secret initiation rituals for apprentices.

carving a djembe drum

The traditional Ghanaian carved wood items include: drums, masks, (Akuaba) fertility dolls, mortars and stools. All these items are still made and exported today.   The form and design of these items has changed very little over the years.

an Ashanti stool

The stools are a topic by themselves.  They were a symbol of status among the tribal leaders and can also be a carved record of maternal genealogy. They are carved from a single piece of wood.  The seat part is curved and represents the warm embrace of a mother. The center middle section contains symbols that indicate the owner’s beliefs, history or values. Most stools had an Adinkra symbol on the front.  These symbols were also stenciled on cloth. They are used today on many handicraft items.  Most modern Ghanaians know the meanings of each Adrinka symbol. The symbol on the stool in the photo above is called Gye Nyame, or "except for God", and indicates the supremacy of God.

carving stools

Since ancient times, trees in Ghana were considered dwelling places of supernatural spirits and powers, both benevolent and malevolent.  The trees felled for carving were given certain ritual purification rites.  When a carver acquired a new set of tools, the tools had to be pacified to solicit good and cordial relations from the spirits.  Strong alcoholic drinks were poured on the tools and special libation prayers were offered.  (See an excerpt from a prayer at the top.) 

In Ghana, the primary woods used in carving are Sese (Holarrhena wulfsbergii) and Tweneboa (Cordia millenii). The tweneboa is a sacred tree.  Its name literally means "drum tree".  It is relatively soft and easy to carve and sometimes already hollow, which makes it ideal for drum making.  Most Kpanlogo drums are made from tweneboa.  Other woods used include: Afromosia, Mahogonay, Odum “Iroko”, Cedrela and Sinuro.

a young carver

The wood carvers in Ghana today work 10 hours a day, 7 days a week. They make their own tools out of iron and steel and keep them very sharp. Do a video search on-line for “Ghana wood carvers” and you will see some amazing carving with simple tools, and no fancy vises or fixtures. I especially like the drum carving video.

The information in this post was obtained from various sources on the web including an informative report entitled "Carving Tradition in Ghana", by the Ghana Natinal Commission for UNESCO.

Mass Production...sort of

I’ve been selective is scavenging empty wooden cigar boxes at my local cigar emporium. One particular brand of cigars comes in boxes that are made from thick sapele wood. The tops are extra thick and ideal for carving. I decided the size of the box would make a great tea bag caddy. I carved the top in an Oriental fashion with the Chinese (also Japanese) symbol for tea. I was pretty pleased with the result, but there were a few things I thought I could improve upon if I did another one. Then I thought, since I have more of the same size cigar boxes, why not make two more. It was an experiment in mass production on a small scale.

Perhaps I could make lots of these tea bag caddies and sell them at craft shows, or give them away as gifts. I hear stories of other artisans who make many pieces of the same design and give them away. One ambitious person actually made several hundred small band saw boxes; one for every guest at his daughter’s wedding.

The result of my experiment was that I came to the realization that mass production is not for me. For one thing, carving boxes does not lend itself to mass production. It’s not like baking cookies or making a jar of peach jam for each of your relatives and friends. Other than using the same design, there is no economy of scale in carving since there are just as many wood chips removed no matter how many boxes you carve.

Even if there was a time benefit, I just don’t like making the same thing over and over again. I like to experiment with new approaches and different techniques. After I made the second tea bag caddy, the third one really became a chore. As I was making it I was thinking of all the other creations in my head that I could be making instead of this duplicate. I guess I’ll just stick to individual pieces.