Rick’s Knife Handle

 

My son-in-law Rick brought me a beautiful steel knife blade with tang, and a piece of buckeye burl wood, and he asked me if I would make him a knife handle.  I couldn’t say “no”.  He must have thought that just because I make things out of wood, I would automatically know how to make a knife handle.  Wrong.  I’ve never done this before.  If he had asked me to whittle a stick in the shape of a knife, I would have used trial and error until I got it right, but with one expensive blade and one fancy piece of wood, I knew I would only get one single shot at doing it right.  Thanks Rick.  I really needed the stress.

Well the bottom line is that, like so many things in life, I created stress where there was no reason for stress.  The task was actually not as difficult as I had first imagined.  As a first step, I searched the internet (and more specifically YouTube), for information on how to attach pieces of wood to the knife tang and make a handle out of it.  As you might imagine, it’s all there.  Also, as you might imagine, there are a number of different approaches or techniques.  Most of the techniques use epoxy to hold the wood handle parts to the metal tang, and that’s the direction I took.  Of course, you have to use metal pins to hold the whole thing together, but with the use of the epoxy, there is no need to peen the pins to secure the wooden halves as you might expect. I used some common sense and left some exposed wood in all directions for sanding.  Even though I normally hate sanding most wooden objects I make, I have to admit that sanding and shaping the knife handle was actually fun.  My stationary belt sander was quite useful in the shaping.
   


I wrapped the blade and the exposed metal in duct tape
to protect the finish, and my hands.

During the shaping on the belt sander,
I scraped the metal on the handle.
This came out with steel wool and buffing.

I used tung oil for the
finish, and fine sanded
between each coat to get a
very smooth result.



Of course I couldn’t just hand him the knife, so I fixed up one of my flat cigar boxes as sort of a “presentation box”.  I must admit, I was pretty proud of the final result.  Now that I am an “expert” at making knife handles, I’m starting to look into knife kits on the internet.  Have any of you had any experiences with making knife handles?  If so, I would love to hear about them.



The finished knife in a presentation box

Inspiration Stagnation Liberation

photo of my zinnias

top of carved cigar box



 

I’ve heard of writer’s block, but I wonder if there is such at thing as carver’s block.

I had this beautiful discarded cigar box made of thick cedar wood.  It was just aching to be carved, but the box sat for weeks because I had no inspiration what-so-ever about what to carve on it.  I could use one of those graphic Japanese crest symbols, or Celtic designs, but this box had a certain elegance that seemed to cry out “flowers”.  I went through images of flowers on the internet, but nothing popped out.  I then decided to go through my own file of flower photographs that I had taken myself.  Bingo!  I found a nice photo of zinnias taken in my front yard. 

 

With some tweaking, the design seemed to fit the box well.  It had nice detail, but not too difficult to carve. I printed the photo on plain paper and then simplified the flowers by selected the elements of the design that I thought would make a good carving on the lid of the box. 

As I mentioned in a previous post, these empty wooden cigar boxes are available from my local cigar store for just $1 each, so I carve the design in the lid first, before I attempt to work on the rest of the box.  If the carving doesn’t work out, I just discard the box without wasting time on the finish or interior of the box.  Well, this carving turned out pretty good, so I went on and finished the box.  I added the black walnut corner inserts.  This was the first time I did this on any box.  I used a special jig that I built based on plans in a box making book.  I cut the thin walnut corner inserts to an 1/8 inch thickness to match the kerf slot made by my table saw blade.

 

interior tray

I finished the box by using the interior cedar side spacers that came with the box to construct an interior tray.  Like anything else, the more of these interior trays I make, the better they turn out. I’m pretty pleased with the resulting box.

The finished keepsake box

Now, I have to get inspired for my next carved box.  Any suggestions?

Carved Wooden Doors of Europe

door on street in Florence, Italy

detail of door on the left

 

There is something about carved wooden doors in Europe that captivates me.  Many are beautifully works of art.  Some are centuries old.  Some are in cathedrals, but others are on ordinary city streets. You don't see many doors like this in the United States. 

Here is a collection for your enjoyment.

 



door to choir loft - St. Peter's Church - Munich

door on street in Florence, Italy

 



Detail on main door of Basilica of Santa Maria degli Angeli near Assisi, Italy

 

side panel of door shown to the left

Basilica of Santa Maria degli Angeli

Cathedral of St. Lorenzo - Perusia, Italy

Woodcarving in Oberammergau - Both Sacred and Profane

Oberammergau is a small village in the Bavarian Alps which is known for its famous Passion Play performed every 10 years, and its woodcarving. It seems like half the shops in this tourist destination are wood carving shops. Some are small, with the local wood carver proprietor actually working on pieces in the shop. Most shops are large and overwhelming with thousands of carved figures appealing to every type of tourist. They range in size from huge carvings selling for hundreds of Euros down to tiny 5 cm animals and saints. Most of the huge carvings are hand-carved in Bavaria. Most of the smaller carvings are from China or Indonesia, although not marked as such. Some items are obviously machine-carved.

For the most part, the subjects are sacred religious carvings of saints and crucifixes mixed in with a few traditional Bavarian figures. The odd thing is that most window displays also include profane or suggestive carvings right next to a Madonna holding the Infant Jesus. One might see a nude woman right next to St. Francis. On some shop websites, anything that is not religious is actually classified as profanfiguren.

One reoccurring carving theme that certainly fits into the profane category is a carving of a chubby man in a squat position, grunting and…defecating. (See photo above) This little man appeared in several shops, right on the shelf with all the religious figures. I discussed it with a shop owner who was actually carving one of these figures at the time. He explained in broken English that it is a traditional Bavarian theme. At one time, long ago, it was actually used as a form of political protest. When Bavaria was occupied by a conquering army, the carvers gave the swatting man the face of the foreign leader. Today, it is the same traditional shape but it is done as just a humorous character.

As a contrast, take a look at the photo below of the grave marker. This is not a famous carving in a prominent place. It is just a simple grave, hidden in the church cemetery. It is not a recurring theme, but rather a unique work of art. No doubt the grave marker was done by a local carver, perhaps by a family member or friend. The symbols and saints probably had some special significance to the person buried there. It is certainly sacred. It will not be found in any shop window.

If you screen out the crass commercialism and tourist focus, without a doubt, the carvers of Oberammergau are highly skilled craftsmen and they produce beautiful work. Oberammergau is a repository of carving skills passed down from previous generations. If you are a woodcarver, you get the feeling you are in a very special place, a place sacred to woodcarvers.




Carving of a Kraxentrager. 
These traveling salesmen carried wood
carvings to villages throughout Bavaria.



Detail of Kraxentrager carving



Carving Japanese Crests on Old Cigar Boxes

In my search for interesting symbols to carve on recycled wooden cigar boxes, I discovered Japanese crests. These crests, also called mon, or in the case of family crests, kamon, have been an important element in Japanese design for centuries. Their history and usage throughout the ages is an interesting subject. I will not go into the history in this posting, but you can do your own research on the internet. The crest symbols were originally used by the samurai and powerful warlord families. Today they are used primarily as decorative symbols for fabrics, tattoos, and corporate logos. The three diamond Mitsubishi logo for example, seen on all their vehicles, is actually the family crest. It symbolically represents three water chestnuts.


I started by getting a good reference book which shows hundreds of Japanese crest patterns and variations. Certain designs are perfect for carving; others are not. Some crests, even though very beautiful, are just too detailed and intricate to carve in wood. Some crests are very dramatic and impressive; others are rather mundane.

Most representations of the mon symbols are seen as two dimensional impressions on paper, fabric or skin. Carving them into wood presented some problems with proportions and spacing because of the depth dimension and sloped edges. Also, in the two dimensional representations, there is almost always an important contrast of positive and negative spaces…usually dark printing on a light background. Showing this contrast in uniformly colored wood required some added steps. I wound up using dark background stains and pyrography.

Despite these challenges, I was able to find a few crest designs that seemed to lend themselves to carving on the top of a wooden box. Three are shown in the photo above. Have you ever used Japanese crests in your work?

The Back Porch Project

I have not posted on this blog for quite some time now. There are a number of reasons for this, one of which is spring. Spring always brings an abundance of thing to do, mostly outdoors and away from my workshop. There is yard clean-up, planting and lawn maintenance. I haven’t been doing any small woodworking projects; instead I have been totally consumed by one big one. I built a new wooden back porch.

In simple terms, the porch is a platform with two steps. I could have worked in simple rectangular shapes, but no, I had to get complicated. My design had 45 degree angles and had to fit in over the existing porch which was a crooked, sinking concrete monolith. I even built a cardboard model to get the approval of the “authority having jurisdiction”, namely, my wife. I also had to draft fairly detailed plans since many of the measurements had to be precise.

Before

This project took a long time to complete, far longer than I had imagined. A good friend of mine told me that when you have a project like this, you should figure out how much time it will take to finish it; then double the estimate…then multiply by ten. He was not far from wrong.

The end result is not perfect, but it is functional and looks good. I learned a few things from this project. First, I learned that words like “level” and “square”, which I always thought were absolutes, turn out to be suggested goals. I learned that driver screws and metal corner brackets result in an unbelievably strong construction. The porch could probably support an elephant. I learned that wet wood shrinks after it dries. This should not have been a surprise to a wood person like me, but I learned the hard way. The 1/8” gaps between the decking boards are now ¼” gaps. Finally, I learned not to be a perfectionist.

  

After

Yew: Tree of Death...wood grain to die for

Photo © Penny Mayes (cc-by-sa/2.0)

In the USA, we tend to think of yew as a shrub. I have a few in the landscaping around my house. Actually, these are probably a dwarf variety of Japanese Yew. In Europe, especially the United Kingdom, the yew grows as a tree, and has been growing there for thousands of years. The 5000 year old “Ice Man” mummy discovered in the Alps, had a bow and an axe handle made of yew wood. The yew tree is ancient, magical and mystical. It is probably the most interesting tree type on the planet.

The botanical name for the yew tree is taxus baccata. The Latin word taxus is from the Greek “taxon” which means “bow”. For millenniums, yew wood has been used for long bows, and still is today. Most parts of the yew tree are poisonous and thus it is often called the “Tree of Death”. Shakespeare acknowledged yew as a poison in both Macbeth and Hamlet.  In mythology and Celtic tradition, the yew is associated with dark goddesses. It is the tree of winter. Go to any New Age, Celtic folklore or Wicca website and you will find enormous amounts of information on the mystical nature of the yew tree. One very informative one is White Dragon.
 

Tree of death, but also a tree associated with rebirth since the yew sends up new shoots from its roots.  This may be why, throughout the British Isles, old yew trees are found in grave yards near churches.  The interesting fact is that, in most cases, the old yew tree near an ancient church predates the church itself.  In many cases, the trees are older than the date that Christianity was introduced to the region.  Some have recently been scientifically verified to be over 2,000 years old.  It is believed that the early Christian churches and cemeteries were built on the site of old Celtic holy places and burial grounds where the sacred yew tree already existed.

Box in yew wood by James Baxendale

The wood from the yew tree is known for its beautiful grain patterns.  Even though it is classified as an evergreen, yew wood is very dense and hard.  The tree grows very slowly and has tight growth rings.  Objects made out of yew wood have a naturally hard and smooth finish.  A lot of sanding with fine grit sandpaper is often unnecessary.

Artwork in yew wood by Edric Florence



My own pocket boxes with compass made out of yew wood

There is so much to write about the yew tree that I could fill volumes.  For instance: It is a fact that a new cancer curing drug called Taxol has been derived from the bark and berries of the yew tree (Tree of Death or Tree of Life?).  Or the fact that, even though vast yew forests once covered many parts of ancient Europe, the yew is an endangered species today.  Then there are the pictures by Archie Miles, who is on a quest to photograph all the spectacular and interesting trees of Britain, including many yews. You will enjoy his website.

Photo of yew wood grain by Archie Miles